Z530MRiding Lawn Equipment

A 16.7-kW (22.4-hp) at 3350 rpm V-twin engine provides plenty of power and torque to handle tough mulching, mowing, and bagging conditions:

• V-twin cylinder design gives greater torque, lower vibration, and improved sound quality.
• Engine model: M44 Cyclonic™
• Electronic ignition contributes to fast starts.
• Cast-iron cylinder sleeves provide a long-wearing surface for longer engine life.
• Overhead valves allow the engine to breathe easily for excellent power and fuel economy.

• Rear engine guard protects the engine and provides additional vehicle strength and integrity.

Cyclonic air-management system removes larger particles of dirt before they reach the air filter for reduced filter maintenance and longer engine life:

• Cyclonic design ejects large dirt particles before they make contact with the filter.
• Large, high-quality dry-type paper element air filter thoroughly cleans engine intake air.
• The air filter is easily removed for cleaning or replacement.

Full-pressure lubrication system provides plenty of oil to the engines moving parts to ensure reliable operation and long life:

• Replaceable oil filter keeps the oil cleaner for a longer engine life.
  • Extends the time between oil changes
• Full-pressure lubrication is more effective when operating on an incline.

No-tools oil-drain cap with hose and oil filter drip tray are provided for easy, no-mess maintenance.

John Deere recommends the use of fuel stabilizer in gasoline. See Fuel-Protect for gasoline engines, 237 mL (8 oz) for more information.

The 122-cm (48-in.) Accel Deep Mower Deck is a stamped-steel, deep, flat-top design that delivers excellent cut quality, productivity, cleanliness, durability, and versatility. Optimal performance and dispersion of clippings is provided, even at faster mowing speeds:

• 11.4-cm (4.5-in.) deep throughout the entire deck shell for optimum mowing and bagging performance
• Stamped-steel design eliminates sharp edges and corners where material can build up and diminish mowing performance
• Mower deck is suspended from the vehicle for a smooth and level cut
  • Adjustable mower wheels, positioned just above ground level, help smooth out the mowing job

Excellent cut quality

Deep mower-deck stamping gives excellent cut quality. It allows the cut and suspended material room to exit the deck without getting recut:

• Reducing the amount of re-cutting enables more power to be used to cut incoming grass, which greatly improves mower capacity.
  • Helps maintain excellent cut quality at faster mowing speeds
• Clean flow of material out of discharge area prevents cut material from interfering with cutting the incoming grass, making it possible for the blades to cut incoming material cleanly.

Productivity - getting the job done fast

Deep mower deck stamping gives high productivity, which gets the job done fast. It allows the cut and suspended material room to exit the deck quickly, reducing the amount of re-cutting so more power is available to process incoming grass:

• Greatly improves mowers capacity to maintain excellent mowing performance in difficult mowing conditions and at higher speeds

Large discharge opening is both high and wide to handle more material:

• Gives a smooth, even discharge of clippings at all mowing speeds
• Reduces the chance of plugging, especially important when operating in wet, thick, or dense grass and when bagging
• The 48A Power Flow™ blower has an inlet housing with more than 50 percent greater area than 48X Power Flow blower.

Cleanliness - for the mower and the operator

The flat-top shape of the deck stamping is optimal for keeping itself and the operator clean:

• There are few places to catch and hold material on top and underneath the deck.
  • Top of deck stays cleaner, reducing time and effort needed for cleaning and service
  • Underside of deck is self-cleaning to maintain optimum performance without build-up of material to interfere with the flow of air and clippings
  • Less need to clean and remove build-up of material from underside deck
• The depth of the Accel Deep mower deck minimizes the amount of material that escapes from the front of the deck
  • Limited amount of material to drift onto the operator and mower deck
  • Even for material discharged out the chute, less re-cutting results in larger pieces that are less likely to end up on the operator

Cleaning a mower deck, both top and bottom, is one of the most frequent maintenance activities:

• The flat-top design reduces places for material to build up and makes material that does collect easy to remove.

A wash port is provided to make cleaning the underside of the mower deck easy.

• A hose-end adapter for the appropriate water hose to be used can be purchased locally for connection to the wash port.

Superior durability is designed in

The 48A Mower Deck has strong spindle pockets to keep the blades aligned even after years of tough service:

• The 48A has a 23 percent heavier overall weight than the Edge™ Xtra 122-cm (48-in.) Mower Deck.

 

Ribs in the deck shell add strength where it is needed.

Mower wheels are double captured:

• Provides greater strength and durability for longer, trouble-free life.
• Single-bolt adjustment makes setting wheels to the correct height for the cutting height quick and easy.

Low-tension belt-drive design reduces the side load on engine lower bearings and mower deck bearings for longer life.

The 48A mower deck features a 16-mm (5/8-in.) diameter solid-steel rod side bumper that provides extra strength and protection.

Dual-stage E-coat and powder-paint coatings provide extra protection from rust.

Versatility - easy to change between side discharge and bagging modes

The 48A Mower is designed for maximum versatility, providing the greatest ease in changing from one mower discharge mode to another.

230 L (6.5 bu) Power Flow rear bagger

Power Flow blower and chute are easy to install. The Power Flow blower swings out for easy cleanout and cleanup.

The operator station is designed for operator comfort and convenience in operating all controls:

• Excellent visibility forward and to the trim side of the deck makes operation easy and comfortable for the operator.
• Controls are color coded for easy identification.
• Twin-lever motion-control levers adjust, using cut-height pin/socket, for convenience and operator comfort.
• Shock absorbers dampen control movements to give smooth operation.

Comfortable seat

Comfortable seats with two suspension springs and no-tools, fore-aft adjustment, that can be used by the operator while seated:

• Z525E – Medium-back, 38.1-cm (15-in.) seat with adjustable armrests; fore-aft adjustment of 7.6 cm (3 in.)
• Z535M – High-back, 45.7-cm (18-in.) seat with adjustable armrests; fore-aft adjustment of 7.6 cm (3 in.)

Seat suspension

Two steel springs under the seat absorb shocks when traveling over rougher areas, to provide a smoother ride.

Cup holder and storage compartment

Cup holder and storage compartment add convenience for the operator.

Flip-up foot platform

The commercial-style steel footrest flips up to provide easy access for servicing the mower deck:

• Easy to clean grass off the top of the mower
• Provides convenient access to the mower drive

The footrest area is hinged and easily raised for service to mower deck:

• It is necessary to remove just one bolt that can be conveniently removed with the lift-height pin
• Easy to clean grass off the top of the mower
• Provides convenient access to the mower

The engines are easy to service, including changing the oil and the oil filter and servicing the air filter.

Accel Deep mower decks have several features that make them easy to service:

• Flat-top design minimizes places for debris to collect.

• Spring-loaded, flip-up belt guards make removing debris easy.

All mower decks have provision for a standard, 9.5-mm (3/8-in.) ratchet wrench to be used for releasing belt tension when removing the drive belt.

The Power Flow blower used on 122-cm (48-in.) mower decks is mounted on a sturdy swing arm that allows easy installation and cleanout.

Tie-down locations are provided for convenience and safety when trailering the machine.

Motion-control levers

The motion-control levers can be adjusted to three different height settings and 15 different fore-aft settings:

• Increased operator comfort

The motion-control levers can be adjusted to three different height settings and fifteen different fore-aft settings:

• Increased operator comfort
• Adjustable for most precise control of the machine
  • 18 positions available
• Adjustment of the control lever can be done with the cut-height pin

A standard shock absorber for the motion-control levers makes maneuvering ZTrak™ Mowers easy and comfortable:

• Shock absorber modulates the movement of control levers for smoother operation.
• Operator can smoothly and precisely control the machine.

Tracking adjustment

Making the tracking adjustment from the operator seat is quick and easy. The cut-height pin doubles as a convenient tool for adjusting the motion-control levers:

• The socket included on the cut-height pin is available for the operator to use when making a tracking adjustment.

Control panel

The operator control panel is conveniently located and easy to use.

The following instruments and controls are included:

• Hourmeter
• Ignition switch
• Power take-off (PTO) control
• Engine speed/choke control
  • A choke position is built into the engine speed control (Z525E).
  • A separate lever is provided for operating the choke (Z535M, Z540R).

Park brake

The park brake is conveniently located:

• Large lever is easy to use.
• Park brake effectively holds the machine in the parked position.
• Park brake must be engaged (in the upper position) to start the engine.
• Once the engine is started, the park brake must be disengaged before operating the motion-control levers.

Mower deck lift/cut-height adjustment

Mower deck cutting height adjusts from 25 mm to 102 mm (1 in. to 4 in.) in 6.35-mm (0.25-in.) increments for excellent cut quality and performance:

• Built-in memory allows the operator to easily return to the desired cutting height after raising the deck.
• A foot-lift pedal is standard on the Z540R and a field-installed option for the Z525E and Z535M. The foot pedal along with the hand-lift lever make raising the mower deck easier. The foot-lift pedal also provides a convenient way to temporarily raise the mower deck over an obstruction while mowing.

NOTE: An optional foot-lift kit is available for the Z525E and Z535M.

Steering is easy with large diameter front caster wheels

Motion-control levers are designed for comfortable and easy operation.
 
A shock absorber is included to dampen the movement of the control levers so any operator can make smooth, controlled turns.

Pneumatic caster wheels give a smoother ride and easier steering:

• Large diameter front caster wheels provide extra ride comfort and better steering control.
• Caster wheels have sealed bearings for long life and easy steering.
• Tyres are sized for the size and weight of the vehicle.

ZTrak model	Caster wheel tire size
Z335E	11x4.0-4
Z345M, Z345R	11x4.0-5
Z525E, Z535M	13x5.0-6
Z540R	13x6.50-6

Conveniently located fuel-sight window allows operator to see fuel level

A convenient fuel-sight window is located where it is easy for the operator to see:

• Semi-clear material makes seeing how much fuel is in the tank quick and easy.
• Large, 7.6-cm (3-in.) fuel-fill opening reduces the chance of spilling when adding fuel.
  • Fuel-fill opening is low and angled to make adding fuel easy.
• Cap is tethered to the fuel tank.
  • Less chance of losing fuel cap 

Controls are designed to promote safe operation

• Park brake must be engaged for the engine to crank.
• Motion-control levers must be in the outward position for the engine to crank.
• Park brake must be disengaged before operating the motion-control levers or the engine will stall.

• Seat interlock switch disengages the mower when the operator leaves the seat.
• Engine will stall if the operator leaves the seat without the motion-control levers in the outward position and the park brake set.

ZTrak Mowers are designed around a heavy-duty formed and welded steel frame for strength and reliability.

Large front caster wheels and large rear drive wheels provide several operator benefits:

• Smoother ride
• Better slope performance
• More operator comfort over uneven ground
• Better traction

The operator platform is roomy and uncluttered for maximum comfort, and the controls are convenient to use:

• Easy to get on and off the mower
• Ample legroom for comfortable operation
• Adjustable motion-control levers for height and position, enabling the operator to stay comfortable while using them
• Color-coded and logically-placed controls

Styling is both functional and attractive

The styling of ZTrak Mowers is functional and attractive to appeal to residential owners who value product appearance and the easy, comfortable operation that comes with thoughtful control designs:

• Color-coded controls are not only attractive, but easy for the operator to find and use.
• Large foot platform, surrounded by frame rails, has a safe and inviting appearance and provides easy access for the operator.
• Contoured shape of the fenders provides improved visibility to the drive tyres, minimizes storage space required, and adds to the stylish appearance of the vehicle.

Frame includes durable 3.8- x 5.1-cm (1.5- x 2-in.) steel tubing

The ZTrak frame includes 3.8- x 5.1-cm (1.5- x 2-in.) steel tubing for long-term durability:

• Heavy-duty frame tubing provides a solid support.
• Reinforced frame offers additional strength, where needed.

• It is necessary to remove just one bolt that can be conveniently removed with the lift-height pin.

A heavy-duty electric PTO clutch is controlled by a convenient, dash-mounted control.

Heavy-duty PTO clutch

The PTO clutch is designed to operate through many on/off cycles.

Dual unitized transmissions efficiently power the ZTrak™ Mower forward and reverse and give steering capability:

• Transmissions are set low in the vehicle for excellent hillside stability.
• Tuff Torq® TZT7-D transmissions are reliable and durable.
  • Beefed-up 2.5-cm (1-in.) axles for greater strength
• Maintenance-free, unitized transmissions are sealed and have no hose connections to leak hydraulic fluid.
• Four-bolt hubs provide a reliable and convenient wheel-mounting system.

 

Tow-valve controls are provided for each transmission and located on the transmissions near the expansion tanks:

• Easy to reach and use
• Allow the vehicle to be moved without the engine running

Tuff Torq is a trademark of Kanzaki Kokyukoki Mfg. Co., Ltd.